Tool 01
Flowstate Atlas
Map a process. Get the engineering.
How the walkthrough works
An engineer walks through 14 observation sections. The inference engine calculates efficiency, constraint signals, cost of loss, and generates the improvement plan automatically.
What the engine produces
Process Cycle Efficiency
VA time as % of total lead time
Capacity vs Demand Gap
Units of constraint headroom
Cost of Loss
Rand-quantified across 6 cost lanes
Improvement Plan
Prioritised matrix with ROI per action
Tracking
Log key metrics per shift. Dashboards show trends, targets vs actuals, and whether improvements are holding.
Analysis layer
Every figure shows its formula, inputs, and confidence rating. An AI layer generates diagnostic narratives, root cause analysis, and an executive briefing. A chat interface answers questions about the specific process.
NO AI ESTIMATES. ENGINEERING FORMULAS ONLY.
Tool 02
Automated Data Collection & Live Monitoring
See your factory in real time.
Data pipeline architecture
Sensors, PLCs, SCADA and ERP feed a single normalised data store. Operators add downtime reasons via tablet. All streams converge in live dashboards.
Dashboard views
OEE
Availability × Performance × Quality
Downtime Pareto
Ranked by total loss time
Output vs Target
Shift-by-shift actuals vs plan
Maintenance Signals
Performance trend alerts
Why it matters
The data collected here does two things: it validates what the Process Mapper identified during the walkthrough, and it tracks whether improvement projects are holding across shifts over time. You own the data. The system is built to remain usable after handover.
Tool 03
On-Site Engineering
The work the tools can't do remotely.
Improvement project structure
Every project is baselined before any change. Improvement is implemented on the floor and measured in the same data system. The Process Mapper is updated to reflect the new operating state.
What a project looks like
Baseline captured
Before any change is made
Root cause confirmed
Machine data, not assumption
Improvement implemented
On the floor by a Flowstate engineer
Before/after measured
In the same data system
Process map updated
New operating state becomes the baseline
Services
Guided Process Mapping
A trained Flowstate engineer conducts the Process Mapper walkthrough on your behalf, ensuring the diagnostic is captured accurately and completely.
Data System Installation
Sensors wired, edge gateways configured, dashboards set up at the measurement points the Process Mapper identified.
Improvement Projects
Structured engineering methods applied to the confirmed constraint. Framework chosen by what the data shows.